Corrugated sheets, an indispensable material in the construction industry, continue to see growing global market demand. Especially in industrial plants and commercial buildings, PVC, PC, and PET corrugated sheets maintain a stable market share due to their superior performance and cost advantages. For companies planning to enter or expand corrugated sheet production, investing in an efficient extrusion production line is a key decision to seize this market opportunity.
Corrugated Sheet Extrusion Production Line Core Technology Analysis
High-Efficiency Extrusion System
The core of a modern corrugated sheet extrusion production line is a high-performance extruder. Our equipment features optimized screw and barrel designs, ensuring uniform plasticization of raw materials and stable extrusion. For example, our standard production line employs a two-stage extrusion structure, with main screw diameters ranging from 120mm to 160mm, and a production capacity range of 250-850 kg/hour, meeting the needs of different production scales.
Precision Die Technology
Die is crucial to product quality. Our coat hanger-style die system features a modular design, with flow channels optimized through computer simulation to ensure uniform material distribution. A unique quick-change color design significantly reduces waste during color changes. We offer customized die solutions for different corrugated sheet specifications, ensuring precise product dimensions and aesthetically pleasing waveforms.
Intelligent Molding and Cooling System
The molding system employs vacuum shaping technology and is equipped with a precision cooling circuit to ensure rapid product shaping with minimal deformation. Our exclusive multi-stage cooling design automatically adjusts the cooling intensity according to the production line speed, ensuring that products achieve ideal crystallinity and physical properties at different production speeds.
Fully Automated Control and Cutting
The production line is equipped with a PLC centralized control system to achieve precise matching of the entire line's speed and temperature. The cutting unit uses servo drive technology, achieving a cutting accuracy of ±1mm. The intelligent stacking system automatically completes product counting and stacking, significantly reducing labor costs.
Equipment Investment Return Analysis
Capacity and Efficiency
Taking our standard PET corrugated board production line as an example:
Hourly Output: 250-300 kg
Daily Capacity (based on 20 hours): 5-6 tons
Annual Capacity (based on 300 days): 1500-1800 tons
Investment Payback Period: Typically 12-18 months
Operating Cost Advantages
Our equipment is designed with energy efficiency optimization in mind:
15%-20% more energy efficient than traditional equipment
High degree of automation, reducing operators by 40%
Quick mold changeover design, reducing downtime by 50%
Six Reasons to Choose Us
Mature Process Guarantee
Over 200 successful cases covering the production of corrugated boards of various materials and specifications, providing customers with proven and mature solutions.
Customized Production Capability
We provide personalized equipment configurations and process solutions based on customer raw material characteristics and product requirements.
Intelligent Control
An advanced PLC control system equipped with remote monitoring capabilities enables real-time acquisition of production data and optimization of process parameters.
Comprehensive After-Sales Service
We provide comprehensive services including installation, commissioning, operation training, and process optimization to ensure continuous and stable equipment operation.
Modular Design
The equipment adopts a modular design, facilitating future upgrades and protecting customer investment.
Global Service Network: We have service outlets in multiple countries and regions to ensure timely technical support and spare parts supply.
Success Story Sharing
Our PC corrugated sheet production line for a Southeast Asian customer recouped its investment in just 10 months after commissioning. This production line has a daily output of 6 tons and a product qualification rate exceeding 98%, helping the customer successfully capture the local high-end building materials market.
Another Middle Eastern customer uses our PET corrugated sheet production line, whose products not only meet local demand but are also successfully exported to the European market, with annual export value exceeding US$3 million.
Choosing a high-quality corrugated sheet extrusion production line is not just an equipment investment, but also a means to achieve sustained profitability. With our deep technical expertise and rich industry experience, we provide customers with efficient, stable, and intelligent production solutions.
Whether you are planning to build a new corrugated sheet production line or upgrade existing equipment, we can provide the most cost-effective customized solutions. Contact us for detailed technical information and investment analysis reports to help you gain a competitive edge in the corrugated sheet market.